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Monster AG TT

Corghi | Heavy Duty Tire Changer (Monster AG TT)

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Corghi | Heavy Duty Tire Changer (Monster AG TT)

PLEASE NOTE: Sales tax MUST be paid on this item. We will contact you after purchase for sales tax payment.

PLEASE NOTE:Additional verification may be necessary for delivery of your equipment order. A customer service representative may call you to assist in finalizing your purchase.

Corghi, a leading tire changer manufacturer with an in-depth knowledge of the problems faced by the industry, has opened up a new frontier for professionals operating in the heavy tires sector. In response to the pressing demands of tyre repairers specializing in trucks, earth moving machinery, and agricultural machinery, as well as those operating in transport fleet service shops, Corghi's researchers have developed and patented a new and revolutionary heavy duty tyre changer.

1. Significant reduction in fatigue

The Monster AG TT is a super-automatic and revolutionary tyre changer. It's the world's only tire changer to be equipped with a “Leva la Leva” (without lever) in order to significantly reduce the fatigue and risks posed to professionals specializing in the demounting of all types of wheels: trucks, buses, agricultural vehicles, and earth moving machinery. Equipped with an automatic wheel clamping device and turntable (without the use of extensions), the Monster AG TT features an electronic system for memorizing the rim diameter and wheel position, as well as a “Side to Side” device, which allows the tools to be automatically transferred from one side of the tire to the other.

2. Exceptional protection for rims and tires

The entire tool holder block is hydraulically operated. It includes the “Leva la Leva” (without lever) for demounting the tire in an entirely automated manner, as well as a special bead breaker disc, which ensures the perfect tilt throughout every stage of the operations, based on the hydraulic movement. One of the system's essential features is the arm that controls the tool holder block, which always maintains a perfect tangency between the wheel and the tools by coordinating its movements with the turntable. This helps to reduce tension and avoid unnecessary contacts, thus ensuring maximum protection for the integrity of the rims and tires.

3. High performance

The Monster AG TT has been designed and built to ensure maximum flexibility and functionality for the operator. The tool block's single position on the trolley renders the work operations quicker and easier; the new play recovery slides allow for any play caused by wear to be eliminated; the function for memorizing the position of the tools expedites positioning during mounting and demounting operations, while the synchronized handling of the spindle and the tool trolley, the electro-hydraulic power unit with a user adjustable display, and the possibility of automatically positioning both the hook and the disc in tangency with the rim, render the Monster AG TT an irreplaceable and one-of-a-kind unit.

4. Maximum safety

In addition to reducing fatigue, the Monster AG TT has also been designed to ensure maximum protection and safety for the operator. The tire changer's design excludes the need for a base, thus resulting in the elimination of any height offsets, which can certainly be hazardous when loading large and heavy wheels. This design feature allows the operator to work under conditions of complete safety, with the wheel raised off the ground by just a few centimetres. What's more, the new manipulator with ergonomic controls allows for all the operations to be controlled without ever coming into contact with the tool block.

5. Completely universal

The Monster AG TT unit's universal nature is ensured by the new turntable clamping system, which consists of tilting claws with 9 direct clamping positions, from 14” to 48”, and up to 58” with tilting. The system is predisposed to clamp rims with a minimum hole size of 90 mm. The turntable is equipped with a moto inverter, which allows for the optimal speed to be automatically obtained for each individual operation, including tire grooving operations.

 

The new and exclusive tilting claw ensures complete adaptability to every type of rim. From 90 mm to 58”, the Monster AG TT can be used for the tires of any type of motorized vehicle.

The S.T.S. (Side To Side) device allows for the tool block to be automatically transferred from one side of the tyre to the other.

The new manipulator with ergonomic controls ensures the tyre changer's complete functionality, with no need for the operator to come into contact with the tools.

The ergonomic control unit with wheels (trolley-style) is separate from the machine, and is designed to facilitate the operator's work.

The electro-hydraulic power unit with display can be positioned as desired and allows the user to save all the data relating to the tyre being processed.

Warranty: 2 years parts, 1 year labor

 Technical Data Monster AG TT
Tool Arm
Demounting Type "Leva la Leva" (without lever)
Type of Tool-Rim Tangency YES
Automatic Wheel Side Change Movement "S.T.S." YES
Bead Breaker Disc with "Patented" Hydraulic Movement
Axial Stroke 1,120 mm
Axial Travel Speed 100 mm/s  40mm/s
Max Axial Bead Breaking Force on the Inside 30,000 N
Max Axial Bead Breaking Force on the Outside 25,000 N
Rotation Hydraulic
Clamping Hydraulic
Tool Arm Lifting Hydraulic
Spindle Support Trolley
Axial Hydraulic Stroke 670 mm
Axial Working Speed 70 mm/s
Spindle
Clamping System Hydraulic Turntable
Rotation Motor Inverter Motor
Rotation Speed 3-Speeds 1 - 3.5 - 7.8 RPM
Max Rotation Torque 5,500 Nm
Clamping Element 4 "Patented" Tilting Claws
Clamping Capacity From 14" to 58"
Clamping Positions 9
Maximum Clamping Force 40,000 N
Maximum Hydraulic Pressure 180 Bar
Maximum Tire Diameter 2,500 mm
Maximum Tire Width 1,600 mm
Maximum Wheel Weight Liftable: 2,500 kg Working: 1,700 kg
Wheel Central Hole Minimum Ø 90 mm
Minimum Turntable Shaft Working Height 450 mm
Base
Wheel Loading Zone Floor Level
Hydraulic Control Unit - Electric System
Stand-By Function YES
Wheel Inches Display Setting YES
Operation Electric
Motor 3.3 - 4 kW
Adjustable Hydraulic Pressure From 80 - 180 bar
Oil Tank 15 I
Power Supply Electric 3ph 230/400V - 5 kW
Noise Level During Operation 63 dB(A)
Control Module
Command Transmission Via Radio
Emergency Button YES
Electric Voltage 24V
Weight 8 kg
Dimensions
Length 3,065 mm
Width 2,600 mm
Maximum Height 2,150 mm
Maximum Wheel Weight 1,700 kg


      Compliance and Restrictions
       
      ⚠️WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

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