Corghi | Heavy Duty Tire Changer (Monster AG TT)
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Corghi, a leading tire changer manufacturer with an in-depth knowledge of the problems faced by the industry, has opened up a new frontier for professionals operating in the heavy tires sector. In response to the pressing demands of tyre repairers specializing in trucks, earth moving machinery, and agricultural machinery, as well as those operating in transport fleet service shops, Corghi's researchers have developed and patented a new and revolutionary heavy duty tyre changer.
1. Significant reduction in fatigue
The Monster AG TT is a super-automatic and revolutionary tyre changer. It's the world's only tire changer to be equipped with a “Leva la Leva” (without lever) in order to significantly reduce the fatigue and risks posed to professionals specializing in the demounting of all types of wheels: trucks, buses, agricultural vehicles, and earth moving machinery. Equipped with an automatic wheel clamping device and turntable (without the use of extensions), the Monster AG TT features an electronic system for memorizing the rim diameter and wheel position, as well as a “Side to Side” device, which allows the tools to be automatically transferred from one side of the tire to the other.
2. Exceptional protection for rims and tires
The entire tool holder block is hydraulically operated. It includes the “Leva la Leva” (without lever) for demounting the tire in an entirely automated manner, as well as a special bead breaker disc, which ensures the perfect tilt throughout every stage of the operations, based on the hydraulic movement. One of the system's essential features is the arm that controls the tool holder block, which always maintains a perfect tangency between the wheel and the tools by coordinating its movements with the turntable. This helps to reduce tension and avoid unnecessary contacts, thus ensuring maximum protection for the integrity of the rims and tires.
3. High performance
The Monster AG TT has been designed and built to ensure maximum flexibility and functionality for the operator. The tool block's single position on the trolley renders the work operations quicker and easier; the new play recovery slides allow for any play caused by wear to be eliminated; the function for memorizing the position of the tools expedites positioning during mounting and demounting operations, while the synchronized handling of the spindle and the tool trolley, the electro-hydraulic power unit with a user adjustable display, and the possibility of automatically positioning both the hook and the disc in tangency with the rim, render the Monster AG TT an irreplaceable and one-of-a-kind unit.
4. Maximum safety
In addition to reducing fatigue, the Monster AG TT has also been designed to ensure maximum protection and safety for the operator. The tire changer's design excludes the need for a base, thus resulting in the elimination of any height offsets, which can certainly be hazardous when loading large and heavy wheels. This design feature allows the operator to work under conditions of complete safety, with the wheel raised off the ground by just a few centimetres. What's more, the new manipulator with ergonomic controls allows for all the operations to be controlled without ever coming into contact with the tool block.
5. Completely universal
The Monster AG TT unit's universal nature is ensured by the new turntable clamping system, which consists of tilting claws with 9 direct clamping positions, from 14” to 48”, and up to 58” with tilting. The system is predisposed to clamp rims with a minimum hole size of 90 mm. The turntable is equipped with a moto inverter, which allows for the optimal speed to be automatically obtained for each individual operation, including tire grooving operations.
The new and exclusive tilting claw ensures complete adaptability to every type of rim. From 90 mm to 58”, the Monster AG TT can be used for the tires of any type of motorized vehicle.
The S.T.S. (Side To Side) device allows for the tool block to be automatically transferred from one side of the tyre to the other.
The new manipulator with ergonomic controls ensures the tyre changer's complete functionality, with no need for the operator to come into contact with the tools.
The ergonomic control unit with wheels (trolley-style) is separate from the machine, and is designed to facilitate the operator's work.
The electro-hydraulic power unit with display can be positioned as desired and allows the user to save all the data relating to the tyre being processed.
Warranty: 2 years parts, 1 year labor
Technical Data | Monster AG TT |
Tool Arm | |
Demounting Type | "Leva la Leva" (without lever) |
Type of Tool-Rim Tangency | YES |
Automatic Wheel Side Change Movement "S.T.S." | YES |
Bead Breaker Disc | with "Patented" Hydraulic Movement |
Axial Stroke | 1,120 mm |
Axial Travel Speed | 100 mm/s 40mm/s |
Max Axial Bead Breaking Force on the Inside | 30,000 N |
Max Axial Bead Breaking Force on the Outside | 25,000 N |
Rotation | Hydraulic |
Clamping | Hydraulic |
Tool Arm Lifting | Hydraulic |
Spindle Support Trolley | |
Axial Hydraulic Stroke | 670 mm |
Axial Working Speed | 70 mm/s |
Spindle | |
Clamping System | Hydraulic Turntable |
Rotation Motor | Inverter Motor |
Rotation Speed | 3-Speeds 1 - 3.5 - 7.8 RPM |
Max Rotation Torque | 5,500 Nm |
Clamping Element | 4 "Patented" Tilting Claws |
Clamping Capacity | From 14" to 58" |
Clamping Positions | 9 |
Maximum Clamping Force | 40,000 N |
Maximum Hydraulic Pressure | 180 Bar |
Maximum Tire Diameter | 2,500 mm |
Maximum Tire Width | 1,600 mm |
Maximum Wheel Weight | Liftable: 2,500 kg Working: 1,700 kg |
Wheel Central Hole Minimum Ø | 90 mm |
Minimum Turntable Shaft Working Height | 450 mm |
Base | |
Wheel Loading Zone | Floor Level |
Hydraulic Control Unit - Electric System | |
Stand-By Function | YES |
Wheel Inches Display Setting | YES |
Operation | Electric |
Motor | 3.3 - 4 kW |
Adjustable Hydraulic Pressure | From 80 - 180 bar |
Oil Tank | 15 I |
Power Supply | Electric 3ph 230/400V - 5 kW |
Noise Level During Operation | 63 dB(A) |
Control Module | |
Command Transmission | Via Radio |
Emergency Button | YES |
Electric Voltage | 24V |
Weight | 8 kg |
Dimensions | |
Length | 3,065 mm |
Width | 2,600 mm |
Maximum Height | 2,150 mm |
Maximum Wheel Weight | 1,700 kg |
Compliance and Restrictions
⚠️WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov